Our fermentation room comes with 6 US and Korean fermenters, and put in different tank farm according to variety. Based on the various parameters obtained by shaking table, we can use these small fermenters to optimize,including the control of pH, dissolved oxygen, sugar residue, nitrogen residue content and so on.
SungenBio introduces a Korean fermentation equipment.In this fermentation step,we input non-GMO soybeans,purified water and natto strains.A series of fermentation parameters are automated controlled through the fully automated control system.After 24 hours fermentation,natto strains releases highly reactive NattoZyme™.
The Korean equipment is mainly used in fermentation of raw materials.
Control of Fermentation:16 fermentation parameters fully automatic controlled.
Result of Fermentation:Gain highly reactive raw materials, such as NattoZyme™ and Extra NattoK2™.
The only equipment imported from Sweden in China, which is continuous, high-speed and refrigerant. It can save more time and gets rid of impurities thoroughly to ensure the highly active feature of raw materials.
Get rid of bacterias and impurities from the fermented raw materials.
The first level of ultrafiltration membrane is mainly to concentrate low concentrations of raw materials. For example, the NattoZyme™ is concentrated into 60 times.
The second level of ultrafiltration membrane can further concentrate the raw materials.For example, the NattoZyme™ is further concentrated into 35 times.
The ultrafiltration process can concentrate low concentration raw materials into thousands of times, for example, the NattoZyme™ raw material is totally concentrated into 2100 times through this process.
It works in vacuum, low-temperature and low-tension environment, sublimating moisture directly. The raw materials will be very steady and suitable for long-term store after drying.
SungenBio treats quality as its vitality and soul. The quality inspection center covers 680m² and the ten-thousand level purity area covers 1002(microbial limit test area). It is equipped with QA, QC and softwares of quality management which is in accord with the GMP requirement. Three Level of Quality Management System has been established and executes the requirement of SFDA quality control strictly. The goal is to pursue "high standard, normalization, zero defect and traceability".
SungenBio is equipped with high-precise testing equipments, as well as microbial testing room, physical and chemical laboratory and sample area. The physical and chemical laboratory is mainly for testing various indexes of biological fermented raw materials, including the monitor of heavy metals, pesticides and residual organic solvents. Meanwhile, Sungen Bio establishes the microorganism testing room according to the requirement of GMP to test the indexes of microorganism and configurate gas chromatograph and liquid chromatograph. Also, Sungen Bio establishes the sample room, keeps samples of every product. Generally, samples will be kept for 3 years to ensure the traceability of all products of every batch!
SungenBio has perfect quality guarantee system to monitor the whole process of production, making sure that every step is under strict monitor and all products will meet the quality standard of our country.
